Run the plant on one intelligent layer.
PlantPulse is an AI-native Manufacturing Operating System for modern plants. It covers production execution, performance improvement and material flow in one connected plant operating system — with AI embedded across daily operations and improvement.
Plants have plenty of signals. Daily action, closure and standards stay disconnected.
Most plants already have production plans, ERP records, quality checks, shift reports, operator inputs and scattered signals. What's missing is the connective layer that turns those signals into corrective action, verified closure and standards that hold shift after shift. PlantPulse is that operating system.
Production Execution + Performance Improvement + Material Flow.
Three capability areas that work together as one AI-native Manufacturing Operating System — not three separate tools.
Run every shift with control.
AI-assisted production planning, real-time WIP visibility, lean flow control and faster replanning when plant reality changes — moving teams from Excel-driven scheduling to a live operating surface.
Improve quality, OEE & energy.
AI-assisted control loops that detect weak signals, recommend corrective actions, identify root causes and turn repeated issues into lasting standards — cutting quality loss, OEE loss and recurring deviations.
Connect RM to finished goods.
Raw materials, lots, WIP and finished goods in one intelligent material flow — reducing material confusion, improving traceability, prioritising high-risk lots and keeping dispatch ready.
A plant operating engine, not static software.
One continuous loop across the plant floor — PlantPulse AI learns from every shift.
AI-assisted planning, schedules, line allocation, capacity checks and material readiness.
Work orders, batch records, operator workflows, WIP visibility and shopfloor actions.
Production, quality, OEE, energy, material lots, maintenance and shift observations.
Detect issues, alert the right role, guide corrective action and verify it worked.
Better sequence, process bands, loss focus, energy actions and material-flow priorities.
Turn recurring evidence into AI Kaizen, stronger standards and better next-shift discipline.
Start in the cloud, or transform the enterprise.
Cloud-hosted manufacturing intelligence.
Start with cloud-hosted manufacturing intelligence, fast onboarding and practical control workflows — using the signals you have today, without a heavy IT programme.
Full plant operating system.
Works with your ERP and available plant signals, and can replace fragmented production, quality, OEE, energy and material-flow tools over time — giving multi-line and multi-plant operations one connected operating system.
One operating system. Three capability pillars.
Explore the surfaces your teams work in every shift — production execution, performance improvement and plant material flow, all on one connected platform.
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Three AI surfaces, built into the plant floor.
Decision support for plant teams — not a generic chatbot. Each surface is built into the operating loop where the work happens.
Explains deviations. Recommends the fix.
Supports quality, OEE, energy and deviations — explaining what changed on the line, ranking likely causes and guiding the corrective action that closes the gap.
Keeps the shift on plan.
Supports shift planning, WIP, schedule risks, bottlenecks and production progress — so supervisors see problems before they cost a shift.
Ranks what to improve next.
Shows ranked improvement opportunities, recurring loss patterns, standards gaps and improvement actions — turning plant evidence into kaizen.
The modules behind the capabilities.
Execution layer
Production orders, work orders, batch records, shift management, loss capture and material consumption.
AI intelligence engine
Control, optimise and improve quality, OEE, process, energy, RM risk, maintenance and standards.
Plant warehouse layer
RM receiving, lot inspection, lot movement and FG dispatch — with RM lot risk feeding PerformIQ.
Process, semi-process and discrete.
Quantify your plant opportunity.
Quality loss, OEE recovery, energy intensity, recurring deviations, schedule adherence and material flow — estimated from your own baseline.
From first signal to continuous improvement.
Bring every shift under better control.
Map your plant value pool, ask the AI Advisor, or book a Plant Intelligence Assessment.
Engineering AI for Enterprise
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